For the visualization of the measured data, all hardware end user devices are suitable. A solid LAN or WLAN connection and a mobile network are required.
Adapt your conveyor systems to the Internet of Things
Abnormal velocities, seized submerged idlers or exhausted take-up lengths are often detected too late with conventional inspections. The Service Commander from Loibl makes databased facts available by means of which the condition of the conveyor can be determined immediately. This makes it easier to take the advantage of single services, which is effectively saving costs in the long term.
What you can optimize with the Service Commander
- Check and slow down wear on the conveyor chain
- Determine decreasing preload force
- Prevent overloading of the conveyor
- Track the rotation of the return sprockets
- Monitor the performance of the drive
- Enable targeted intervention in the production flow
- Avoid unnecessary downtimes
- Optimize operational safety of the conveyor system
Simple data representation
Suitable end user devices
- Desktop PCs
- Laptops
- Tablets
- Smartphones
EFFECTIVE MEASUREMENTS
Several sensors ensure the perfect control of your conveyor
The sensors are attached at different points in the conveyor and are used for the
- Chain running analysis
- Velocity analysis
- Driveshaft analysis
- Gearbox temperature analysis
- Speed and active current analysis
- Oil aging analysis
- Temperature analysis
- Detection of seized idlers
- Overfill detection
- General performance analysis
Automatic chain tensioning
The LASHXTENSION® is an essential part of the wet deslagger with integrated Service Commander developed by Loibl. The patented automatic chain tensioning from Loibl is used for the functional check of the chain running and ensures that both chain strands elongate identically.
Vibration sensors
The drive is considered as the most important element of a conveyor. Vibration sensors in the conveyor detect and analyze inadmissible noises, thus allowing a preventive protection against damages. Additionally, the oil temperature of the gearbox is measured.
Oil-aging sensor
An oil-aging sensor checks the flowability and lubricity of the gearbox oil.
Temperature sensor
The temperature sensor can protect the drive from overheating.
Roll motion measurement
Seized submerged idlers can disturb the operation and result in chain breakage due to excessive tension. The sensors measure the movement of the idlers at regular intervals to detect possible malfunctions in real time.
Benefits of the Service Commander
- Longer service life
- Better wear protection
- Real-time data analysis
- Less energy consumption
- Improved operational safety
- Automated, continuous measurement
- Web-based data access, no additional App necessary
- Quick return on investment by fact-based budget planning
- Cloud-based database: Data available for permanent access
- Quick availability of the data on mobile phones, tablets, PCs, etc.
- Increased cost-effectiveness by specific planning of the service costs
- QR-Code: Via QR-Code directly on the equipment/machine or online different Loibl services are accessible, including detailed operating instructions as well as our comprehensive spare and wear parts service
Key Features of the Service Commander
- Innovative software as the basis of the measurement system
- Software connected to Loibl Service Controller
- Service Controller transfers current measurements, statistics and tables to your workstation
